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How to Select Suitable Drive Wheels for AGV Applications

  • undatetime2026-04-22 12:50:24
  • undatetime1

Automated Guided Vehicles (AGVs) are essential handling equipment for modern factories and warehousing systems. As critical components for power transmission and motion control, AGV drive wheels directly affect the overall operation stability, load capacity and service life of the vehicle. Scientific and reasonable selection of AGV wheels enables enterprises to make professional decisions for diverse application scenarios.


Main Functions of AGV Drive Wheels

AGV drive wheels convert motor power into ground traction force, while realizing directional control and maintaining motion stability. In practical operations, drive wheels are continuously subjected to:

  • Dynamic load and impact load

  • Frequent start-stop cycles and steering friction

  • Wear caused by various ground conditions

Therefore, the drive wheel is a key executive component determining the overall performance of AGVs.

AGV drive wheels

Key Factors for AGV Drive Wheel Selection

Load Capacity

  • Self-weight of equipment

  • Maximum load

  • Dynamic impact factor (recommended safety margin: 1.2 - 1.5 times)

Wheel Material Selection

Polyurethane (PU) Drive Wheels

  • High wear resistance

  • Low noise

  • Suitable for general industrial environments

  • Cost-effective

Vulkollan High Performance Polyurethane Wheels

As high-end industrial elastomers, they feature superior dynamic load capacity and cut resistance.

  • High speed logistics AGVs

  • Heavy duty handling systems

  • Long time continuous operation conditions

Ground Conditions

  • Epoxy floor: Low hardness PU wheels are preferred to reduce wear

  • Concrete floor: High wear, high hardness materials are required

  • Uneven ground: Wheels with larger diameter are recommended for improved trafficability

Wheel Diameter & Structural Design

  • Small diameter: High flexibility but poor trafficability

  • Large diameter: High stability, ideal for heavy duty applications

  • With or without flange structure

  • Differential drive compatibility

  • Adaptability to motor and reducer interfaces

Environmental Adaptability

  • Electro-Static Discharge (ESD) requirement (for electronics and semiconductor industries)

  • Low particle emission for cleanroom applications

  • Oil resistance, acid and alkali resistance

  • Operating temperature range

Polyurethane wheels for automated guided vehicles

Comparison of Common AGV Drive Wheel Types

TypeFeaturesApplication Scenarios
Standard PU Drive WheelLow cost, high versatilityGeneral warehousing and logistics
High performance PU WheelExcellent wear resistance and shock absorptionHeavy duty AGVs
Vulkollan Drive WheelHigh load capacity, long service lifeHeavy duty & high speed industrial AGVs
Rubber coated Wheel with Metal CoreHigh structural strengthExtreme heavy load systems


AGV Drive Wheel Selection Procedure

  • Confirm load parameters

  • Clarify operating environment

  • Determine driving mode

  • Select material system

  • Match structural dimensions

Wear-resistant AGV drive wheel

Scientific selection of AGV drive wheels can effectively improve the operational reliability and service life of AGV systems, reduce maintenance costs. The solution is widely applicable to intelligent warehousing, industrial manufacturing and automatic handling systems.

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