Semiconductor Workshop

Semiconductor Workshop

AGV wheels designed for semiconductor cleanrooms feature low particle generation and are available with anti-static treatment, ensuring the cleanliness and safety of material handling equipment in wafer fabs.

Anti-Static Aluminum Core Wheels for Semiconductor AGVs

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An anti-static AGV wheel is built so electrostatic charge travels safely to ground instead of building up and discharging into sensitive parts. KUNFENG's version pairs an aluminum wheel core with a conductive polyurethane tread: the carbon-loaded PU gives a controlled resistance path, and the aluminum core carries that path rigidly into the AGV chassis. In semiconductor fabs cleanrooms, where a single discharge can damage a wafer or ignite a solvent vapor, that path is part of the facility's ESD control program.

Why the Aluminum Core, Not Just a Conductive Tread

A conductive tread alone is not enough — the charge needs a stable, low-resistance route through the whole wheel to the axle and frame. Aluminum gives three things steel cannot match here: it is light enough to keep the AGV's unsprung mass down, it holds its shape under load so the tread contact stays even, and it forms a clean conductive bridge from tread to bearing seat. KUNFENG anodizes the core on request for corrosion resistance in wash-down lines.

Specification Window

Resistance is stated per ESD Association standard ESD S7.1 and IEC 61340. The values below are the typical window for KUNFENG conductive PU on aluminum core.

Parameter

Typical value (conductive PU / aluminum core)

Core material

Aluminum alloy (anodized optional)

Tread

Conductive PU, carbon-loaded

Surface resistance

10^4 – 10^9 Ω (ESD S7.1)

Volume resistivity

10^3 – 10^8 Ω·cm

Static decay

< 2 s (FTMS 101 method)

Hardness

85–95 Shore A

Tensile strength

30–50 MPa

Tear strength

60–100 N/mm

Operating temperature

-20 °C to +80 °C

Cleanroom class

ISO 6–8 compatible (low particulation tread)

Load class

Medium–heavy

*Note: resistance range is tuned per order. Confirm the target band with your ESD engineer before release.

How the Charge Actually Reaches Ground

Carbon black in the PU forms a continuous conductive network. When the wheel rolls, charge generated at the contact patch flows through that network into the aluminum core, through the bearing and axle, and into the AGV frame, which is bonded to the facility ground. The wheel is one link in a grounded chain — it only works if the rest of the chain (frame, cable, floor grid) is also ESD-controlled.

Where These Wheels Are Specified

● Semiconductor fabs and SMT lines handling wafers and bare boards.

● Pharmaceutical and medical-device cleanrooms with solvent processes.

● Lithium battery and electronics assembly where ESD budgets are tight.

● Metrology labs where static attracts particulates onto optics.

Anti-static aluminum core AGV wheels with conductive PU tread control ESD cleanrooms.

KUNFENG Anti-Static Wheel Range

Frequently Asked Questions

Q: What surface resistance counts as ESD-safe?

A: For this application KUNFENG targets 10^4–10^9 Ω point-to-point, aligned with ESD S7.1 for static-control surfaces.

Q: Aluminum core or steel core for ESD?

A: Both conduct, but aluminum is lighter and holds tread geometry better under load. KUNFENG uses aluminum as the default for AGV drive wheels.

Q: Do anti-static wheels also need a cleanroom rating?

A: In semiconductor and pharma use, yes — the tread must also shed few particles. KUNFENG selects low-particulation PU for those grades.

Q: Will the conductive PU mark floors?

A: Conductive PU can be formulated non-marking as well. Tell KUNFENG if you need both ESD and floor protection in one wheel.

Q: How is the wheel verified anti-static?

A: KUNFENG measures surface and volume resistance per ESD S7.1 / IEC 61340 and supplies the report with the batch.

Q: Can KUNFENG tune the resistance range?

A: Yes. The carbon loading is adjusted to hit your specified band; we confirm with a test report before volume shipment.

Contact Us

If your AGVs run in a semiconductor or pharma cleanroom, send KUNFENG your target resistance band, cleanroom class, and payload. We will specify the conductive PU grade and aluminum core, and supply an ESD test report with the order.

Request a quote / ESD test report: https://www.agv-wheels.com/contact

Browse the AGV wheel catalog: https://www.agv-wheels.com/products


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